GT Packs in Greater Noida – a producer of food and pharma packaging

Gagan Dhiman, owner GT Packs Industries, standing in front of the Extrusion machine. photo PSA

In the first half of November, we visited the GT Packs Industries plant in Greater Noida. Ramdhan and Gagan Dhiman, the father and son, who owns the company took us effectually and explained their business. Essentially, the visitor extrusion coats and joins a variety of substrates such equally paper, film, and not-woven fabrics to add the bulwark backdrop required for their application, primarily in the food, wellness, and pharma packaging.

Starting in 2015, the company relied primarily on its extrusion coater laminator and added 6 and 8-color rotogravure presses for printing food packaging with water-based inks apart from converting equipment. The company has plans to add a long gravure press perchance with 13 colors shortly. It articles and exports PE coated paper, paper sachets, high-density polyethylene (HDPE) laminated cloth, BOPP laminated bags, laminated non-woven fabric, and laminated newspaper bags, and several other types of packaging.

Sharing the company'due south experience in the recent pandemic period, Dhiman, said, "GT Packs caters to the pharmaceutical industries by producing and manufacturing the packaging for booze swabs, northwardasopharyngeal swabs, oropharyngeal swabs and laminated not woven used in PPE kits that are primarily used for Covid-xix testing."

Mostly using lighter weight paper substrates between 20 to 160 GSM, GT Packs' packaging is used in the food industry for making salt and paper pouches, sugar pouches, packaging for tea leaves, jaggery, spices, and bandages. It primarily provides paper laminated with aluminum foil or blanket, for the pharmaceutical segment. The aluminum coating provides a barrier layer for the powders such as Eno and increases the shelf life of the product. At the aforementioned time, the visitor's focus is on like shooting fish in a barrel-to-tear packaging and pouches.

Gagan Dhiman showed u.s.a. the extrusion coater laminator (ECL) and demonstrated information technology in detail. The benefits of employing an extrusion coater laminator include the power to melt depression-density polyethylene (LDPE) plastic granules and extrude a thin coating of the desired polymer as wells as the power to combine two films in a laminate using the polymer instead of an adhesive. The polymer cook forms a stiff bond and an advisable barrier layer as desired, preventing moisture and fifty-fifty odors from passing through the laminate.

Dhiman explained the procedure of extrusion in great detail to us – a process that requires expertise in depression and loftier cook LDPE and HDPE temperatures and the control of the die and the quenching point in the surface oxidation procedure. The sustainability of the laminates is a highly relevant result and Dhiman explained that they are working on a product with 50 gsm paper laminated with a 9-micron film that is bio-degradable in 4 to 5 years. The laminated paper rolls are dice-cutting into the advisable shapes and sizes, while the waste newspaper and trims are by and big responsible recycled and pulped.

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